Product Prototype: Definition, Types, Benefits, and Best Practices

Product Design
Product Prototype: Definition, Types, Benefits, and Best Practices
Article by Jelena Relić
Last Updated: August 06, 2023

Have you ever had a great idea but struggled to explain it to others? Sometimes, ideas just need to be seen to be understood. That's where the product prototype steps in.

Before any product reaches the store shelves or eCommerce stores, it begins its journey as a prototype, whether in physical or digital form. A prototype of a product does more than just showcase an idea; it's essential for testing, refining, and convincing stakeholders of its worth.

A prototype is your starting point to bring your product idea to life. In this article, we'll define prototypes and explain their benefits and creation process.

What Is a Prototype?

A product prototype is an early, tangible model of a product. It begins with a basic representation and gradually evolves into an almost-complete version of the product.

Prototypes might vary due to constraints such as budget and materials or changes as the product idea evolves. In product development, the prototyping stage is a dynamic process, changing as the design gets refined and feedback is incorporated. This progression is key to fostering communication and collaboration between design and engineering teams and refining the product idea into a viable, market-ready offering.

The prototype of a product can serve different objectives depending on the product development stage and requirements. It can be a visual representation that showcases how the final product will look or a functional model that demonstrates its operation.

Although each prototype may cost more per unit than mass manufacturing, overall expenses are significantly cheaper because you produce a small number of prototypes rather than investing in large-scale production. As a result, prototyping is a financially viable step in the early phases of product design and development.

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Types of Prototypes

  1. Feasibility Prototypes
  2. Low-Fidelity User Prototypes
  3. High-Fidelity User Prototypes
  4. Live Data Prototypes

The types of prototypes based on their function are the following:

1. Feasibility Prototypes

Feasibility prototypes help test if a technical idea is doable. Before diving deep into an idea, teams create a basic model to tackle potential challenges and ensure the concept can work in the real world. It's like a trial run, confirming the idea is practical and technically achievable, providing a foundation for the following stages of development.

If you're thinking of a new way to build something or introduce a unique feature, this prototype answers questions like:

  • Can this be done?
  • What challenges might we face?
  • Is this a stepping stone to a full product or just a helpful learning exercise?

2. Low-Fidelity User Prototypes

Low-fidelity user prototypes are like rough drafts or digital product blueprints. They offer insights into how an app or website's user experience (UX) might shape.

Before finalizing the design, teams sketch out the fundamental structure and flow, ensuring everything is in its proper place. At this stage, the goal is to ensure users can smoothly navigate from one point to another and get a feel of the overall process. It's like drawing a map; the focus is on ensuring you can get from A to B without getting lost.

3. High-Fidelity User Prototypes

These prototypes are detailed interactive models that closely resemble the end product. They precede launching and let users experience the product’s look and feel.

Imagine trying to introduce people to the world of virtual reality. Talking about it or showing basic sketches wouldn't be sufficient. People need to experience it to create impressions. That's where a high-fidelity prototype comes in, ensuring users get a near-authentic experience and helping gather feedback on essential concepts.

4. Live Data Prototypes

Before finalizing new features, teams use live data prototypes to gather real-time user interaction data. It's like a test drive, capturing genuine user reactions and preferences and ensuring the product aligns with market demands.

Six Prototype Benefits

  1. Accelerates Feedback
  2. Boosts Market Research Efficacy
  3. Reduces Risk of Failure
  4. Refines the Final Product
  5. Inspires Additional Innovations
  6. Allows Cost-Efficient Testing

Including a product prototype before the official launch can benefit you in multiple ways:

1. Accelerates Feedback

Having a tangible or visual representation of a product accelerates UX feedback. Whether from potential users, stakeholders, or team members, a prototype gives everyone a clear idea of what the product will look like. This visual aid allows immediate reactions, suggestions, and potential improvements, speeding up the development process.

2. Boosts Market Research Efficacy

Introducing a prototype to potential consumers can significantly enhance market research. People respond differently when they can see, touch, or interact with a product. Businesses can gather rich insights about their target audience by observing their reactions.

3. Reduces Risk of Failure

Before starting mass production, businesses can test the market and ensure there's a genuine demand for the product. They can adjust if something isn't working, or the market isn't responding positively. This step ensures the product has a much higher chance of success when it is finally launched.

4. Refines the Final Product

A prototype is a significant step in the journey to the final product. Through it, flaws and areas of improvement become evident. Consider it a practice run; you get to see what works and what doesn't and make necessary changes. This way, you’ll ensure that the end product is the best version possible.

5. Inspires Additional Innovations

Prototyping can sometimes lead to unexpected realizations that improve the original product and introduce the idea of an additional, related product. Prototyping can become a discovery process and open doors to innovative solutions and products.

This classic example showcases how a prototype can lead to unintended but successful innovations: Dr. Spencer Silver, a scientist at 3M, was trying to develop a super-strong adhesive. Instead, he accidentally devised a weak bond that could stick to objects and easily be lifted off. It was seen as a failure until another 3M scientist, Art Fry, had the idea of using it to anchor his bookmark in his hymnbook. Their prototype is today known as the Post-It Note. The initial "failure" of the adhesive became a massive success in a completely different application.

6. Allows Cost-Efficient Testing

Prototypes are a cost-effective way to test products. Instead of investing in full-scale production, businesses can create a sample to see how it performs. This approach saves money and allows teams to identify and correct mistakes early.

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How To Make a Product Prototype

  1. Conduct Extensive Research
  2. Create Design Sketches
  3. Develop and Test the Proof of Concept (POC)
  4. Create a Physical Product Prototype
  5. Test the Prototype
  6. Create a Production-Ready Prototype
  7. Protect Your Creation

Comprehending all the prototype benefits, one must wonder, “How to get a prototype made”? This simple step-by-step guide will answer that question:

1. Conduct Extensive Research

Investigate the market for products like your idea. Understanding competitors, their offerings, and current market standards will clarify your prototype's unique value proposition (UVP).

Research also helps spot gaps in the market and offers a clearer path for innovation. This foundational step ensures the prototype is innovative but also viable and relevant in the existing market context.

2. Create Design Sketches

Every great product starts with a vision. Transform this vision into tangible sketches. You can do it manually or using CAD software like Fusion 360, which creates 3D visualization of your idea. Drafting design blueprints will help you visualize the final product and serve as a guide for subsequent developmental stages.

Remember, in this phase, you shouldn’t aim for perfection. Iterate, refine, and evolve sketches based on feedback and new insights. This step is about clarity and direction and ensuring the journey aligns with your envisioned final product.

3. Develop and Test the Proof of Concept (POC)

Bring your idea to life through a POC. It involves building a simplified model that reflects key aspects of your product. Here, you test it in real-world conditions to assess feasibility, identify potential flaws, and verify its practical applicability.

Your POC doesn't need to look perfect, but it should validate the product's core functionality and viability, setting the stage for more complex prototyping.

4. Create a Physical Product Prototype

Now that your concept is viable construct a physical prototype that closely mirrors your final product. Several methods are available to achieve this, with each offering distinct advantages:

  • 3D Printing: Cost-effective and widely utilized, 3D printing allows quick design iterations. However, the resulting model might be less durable and not always fully functional.
  • CNC Machining: Delivers high-precision, functional prototypes. While delivering excellent results, the initial setup and maintenance can be expensive.
  • Virtual Prototyping: Ideal when tangible models aren't necessary. This method offers an interactive design testing environment that you can modify seamlessly.

5. Test the Prototype

Engage real users to interact with your prototype and gather feedback. They can provide invaluable insights into its functionality, user-friendliness, and potential issues you might have overlooked. Addressing these concerns can save significant time and resources in the long run, ensuring that the final product aligns perfectly with users' needs and expectations.

6. Create a Production-Ready Prototype

After you test and fine-tune thoroughly, build the final, production-ready prototype. This step shows you have confidence in your product design and its functions. Choose the best materials for the product and work with trusted vendors to nail down costs.

When you start product manufacturing, get an exact cost breakdown—it's crucial for your budget planning. For ongoing improvement and development, create a product roadmap and use it to track changes, plan future enhancements, and manage the product's entire lifecycle.

7. Protect Your Creation

You must protect your intellectual assets before sharing them with any collaborators. Regardless of their role in the project, every collaborator should sign a non-disclosure agreement (NDA). NDA ensures that the details of your prototype remain confidential and prevents premature disclosure or unwanted replications.

An intellectual property lawyer can help you with this step. Their expertise will ensure that your idea remains safeguarded from potential theft. Beyond patent guidance, legal experts can provide insights into relevant industry regulations and might introduce you to potential investors, streamlining your prototype's path from conception to market.

Product Prototype: Final Thoughts

The prototype product design development help catch potential issues early on, ensuring the end product is as flawless as possible. Every iteration brings it closer to perfection, aligning it more with what consumers desire.

Moreover, prototyping is also cost-effective. Instead of investing heavily in a final product that might have flaws, businesses can make smaller changes along the way.

Prototyping is not just an optional step in the product design process; it's a game-changer. By turning ideas into tangible, testable models, businesses can genuinely see and refine their concepts.

Product Prototype FAQs

1. How much does it cost to make a prototype?

Based on the type of prototype, its complexity, and the time required for production, here are the estimated price ranges for creating a product prototype, as developed by product design agencies:

  • Electronics prototype: $10,000-$50,000
  • Mechanical prototype: $3,000-$20,000
  • 3D printed mockup prototype: $1,000-$5,000
  • Fabric prototype: $500-$5,000
  • Silicone rubber molded prototype: $2,000-$15,000
  • Mobile app prototype: $2,000-$30,000
  • Chemical prototype: $10,000-$50,000
  • Paper or cardboard prototype: $100-$2,000
  • Sheet metal prototype : $2,000-$15,000
  • Machined metal prototype: $3,000-$25,000

2. What is the purpose of a prototype?

The purpose of a prototype is to test and refine an idea or design before final production.

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